Product Overview
Full Set Integrated Aluminum Formwork refers to a complete modular formwork system developed via parametric BIM 3D modeling. It integrates all cast-in-place structural parts including shear walls, columns, primary and secondary beams, floor slabs, window and door openings, air-conditioning ledges, balconies and stair treads, enabling one-time monolithic concrete pouring for an entire floor. It abandons the old construction method of separate wall-column and slab casting. Widely adopted in global standardized high-rise and prefabricated building projects, all panels feature unified hole positions and tight seamless joints, fundamentally solving common construction defects such as slurry leakage at beam-column joints, surface staggering and dimensional deviation.
Full Set Integrated Aluminum Formwork VS Ordinary Formwork
| Comparison Item | Full Set Integrated Aluminum Formwork | Timber Plywood Formwork | Traditional Steel Formwork | Split Fragmented Aluminum Formwork |
| Casting Effect | Integrated beam‑column‑slab shaping, fair‑faced concrete without plastering | Deformation and slurry leakage, full plaster required | Uneven joints, secondary levelling needed | Wide gaps at joints, frequent slurry leakage |
| Reuse Cycles | ≥300 times | 3‑5 times | 50‑80 times | 100‑150 times |
| Weight per Sq.m | 25‑27kg (manual installation available) | 28‑35kg | Over 50kg | 26‑30kg |
| Construction Period per Floor | 3‑4 days | 7‑10 days | 5‑7 days | 4‑6 days |
| Special Node Compatibility | BIM custom integrated moulds for bay windows, balconies and staircases | On‑site cutting with poor surface finish | Few prefabricated special‑shaped units | Loose splicing for beam and column joints |
| Delivery Package | Complete set: formwork + hardware + early stripping props | Only panels, accessories purchased separately | Formwork and supports supplied separately | Panels only, fittings purchased additionally |
| Factory Pre‑assembly Test | Full‑layer complete trial assembly inspection | No pre‑assembly | Simple partial size checking | No full‑floor pre‑assembly procedure |
| Total Lifecycle Cost | Low amortized cost for multi‑project usage | High cost from consumables and plastering | High labor and machinery rental cost | Hidden high cost from supplementary panels |
| Recyclability and Green Standard | 100% metal recyclable, eligible for green building certification | Disposable material with massive waste | Recyclable but heavy rust loss | Recyclable with limited reusability |
Competitive Advantages
Five Core Competitive Advantages
Full Set Integrated Aluminum Formwork
Custom Global BIM Design
We conduct BIM 3D modeling and part segmentation from CAD drawings to perfectly fit all structural features. Minor layout adjustments for residential projects only need few extra panels, avoiding redundant redesign and additional formwork expenses.
Lightweight Fast Assembly
Adopting premium 6061-T6 aluminum alloy with reinforced thickened panels, each formwork weighs only 25–27kg for easy manual installation without tower cranes. Standard connecting parts enable rapid assembly, while the early-stripping design boosts formwork turnover efficiency and effectively cuts on-site labor input.
Cost-Saving Concrete Finishing
Precision CNC machining ensures ultra-tight tolerances and minimal joint gaps, delivering perfectly flat and vertical concrete walls on-site. It eliminates full-wall plastering work, saving substantial materials, labor and construction time to cut project costs by over 20%.
Durable Cost-Effective Performance
Featuring double-layer epoxy coating, the aluminum formwork withstands harsh coastal humidity and supports over 300 reuses. It offers far lower average costs than timber and steel formwork, while full recyclability complies with international green building certification
Integrated One-Stop Supply
We integrate production of aluminum formwork, ringlock scaffolding and steel props for perfect system compatibility. One-stop delivery saves cross-supplier communication, logistics and customs costs, with unified on-site installation training provided.
Complete Standard Package Contents
Every full set integrated aluminum formwork is delivered with all structural components, hardware and supporting props without missing parts or third-party supplementary purchases:
Vertical Structural Modules
Standard wall panels, L/T cross corner panels, bottom anti-leakage K plates, rectangular and special-shaped structural column moulds, integrated door and window frame formwork
Early Stripping Support System
Matching independent steel props, early stripping heads, primary and secondary waling beams (compatible with our factory scaffolding)
Horizontal Structural Modules
Integrated beam side moulds, dedicated beam bottom panels, standard floor slabs, one-piece moulds for bay windows, balconies and drip lines, prefabricated stair tread units
Complete Standard Hardware
Pins and wedges, thickened walings, adjustable diagonal braces, leveling base plates, sealing rubber strips, sealing patches, lifting fittings
Core Technical Specifications
Full Set Integrated Aluminum Formwork
| Item | Standard Technical Index |
|---|---|
| Base Material | 6061‑T6 aerospace extruded aluminum alloy |
| Panel Thickness | 4mm thick aluminum panel with 8mm reinforced border ribs |
| Weight per Sq.m | 25 ~ 27 kg/m² |
| Machining Tolerance | Hole position ±0.5mm, joint gap ≤0.3mm |
| Standard Reuse Cycles | ≥300 times |
| Anti‑Corrosion Treatment | Double‑layer epoxy electrostatic spraying, 1500h salt spray resistance |
| Allowable Lateral Concrete Pressure | Max 60KN/m² |
| Export Certifications | CE EN12810, ISO9001, ISO14001 full set qualifications |
| Custom Mode | Full BIM customization based on drawings, standardized modular customization for typical floors |
One-Stop Full Custom Service Process
BIM Deepening Design
3D modeling and component splitting, output formwork layout drawings, component coding drawings and complete material lists
CNC Factory Production
Automatic cutting, punching, integral welding and anti-corrosion spraying; laser coding for classification on every panel
Full-Layer Pre-Assembly in Factory
Complete trial assembly to inspect splicing precision and joint fit; rework unqualified components before shipment
Standardized Packing and Shipment
Waterproof pallet packing sorted by floor numbers for fast sorting at overseas construction sites
Global After-Sales Technical Support
Engineers dispatched to overseas sites to guide assembly, stripping and early stripping system operation; permanent online technical consultation
Supplementary Mould Service
Fast production of supplementary panels and hardware for layout changes; spot stock of general standard panels all year round
One-stop Aluminum Formwork Factory in China
As a comprehensive supplier integrating aluminum profile extrusion, aluminum formwork processing and global export, we can provide you with customized layout plans and accurate quotations based on your residential construction drawings. Whether it's large-scale continuous high-rise residential projects in China or batch purchases of complete sets of aluminum formworks by international general contractors, we can support the integrated supply of the entire set of formworks. Please send your project drawings to obtain professional technical solutions and tailor-made discounted quotations.
