Prefabricated Building Formwork System

Prefabricated Building Formwork System

1. Composite formwork — high strength, 25% lighter.
2. No through-bolts — zero leakage, no patching.
3. Modular system adapts to any structure.
4. 100+ pours per panel — replaceable face sheets.
5. Proven on 90+ countries' mega-projects.
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Description
Technical Parameters

Product Overview

 

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The prefabricated building formwork system is a concrete casting mold system that is pre-assembled at the factory and rapidly erected on-site. This product consists of high-strength panels, metal back frames, and specialized connecting components, suitable for precision forming of various concrete structures including walls, columns, beams, and bridge segments-1-8. The system design fully considers the lateral pressure distribution pattern of flowing concrete, achieving maximum material utilization through differentiated strength design between upper and lower sections while ensuring structural safety.

Core Technical Advantages

1. Composite Structure Design - Strength and Lightweight Combined

This system adopts a laminated structure of ribbed steel formwork and polymer plastic formwork. The steel formwork is positioned at the lower section to withstand high-stress areas, while the plastic formwork is placed at the upper section. This design maintains overall rigidity while significantly reducing self-weight, facilitating manual handling and installation.

2. Through-Bolt-Free Fastening - Eliminating Leakage Risks

Traditional formwork relies on through-wall tie rods for fixation, leaving holes that require secondary sealing after pouring, which can cause leakage and thermal bridge issues-1-5. This system achieves opposite-side fixation of formwork through dedicated guide seats and elastic clamping assemblies, enabling wall formwork positioning and reinforcement without through-wall screws, fundamentally eliminating quality risks.

3. Modular Standard Combinations - Flexible Adaptation to Various Conditions

Formwork components are manufactured in standard modular sizes, enabling rapid assembly through connecting wedges and positioning pins. Stepless adjustment in both horizontal and vertical directions accommodates any wall thickness and plan dimension variations.

4. High Turnover Rate and Low Maintenance Cost

The panel material uses high-quality plywood or polymer composite materials, achieving far more turnover cycles than traditional timber formwork under normal use conditions. Panels can be individually replaced without scrapping the entire unit

 

Technical Specifications

 

Parameter Specification
Element Heights 327 cm / 267 cm / 90 cm (custom heights available)
Element Widths 250 cm / 200 cm / 125 cm / 75 cm (custom widths available)
Maximum Concrete Lateral Pressure 60 kN/m² (compliant with DIN 18202 / EN 1993)
Panel Thickness 21 mm (birch plywood) or 18 mm (polymer composite)
Approximate Unit Weight 50 – 60 kg/m² (depending on configuration and material selection)
Primary Backing Member R 24 timber I-beam or high-strength steel waler
Connection System Locking wedge + taper pin / quick-release cam lock
Manufacturing Tolerances ±1 mm dimensional accuracy
Applicable Standards DIN 18216, EN 1993-1-1, ISO 9001, CE certified
Panel Surface Finish

Smooth, alkali-resistant, low-adhesion coating

Application Scenarios

 

Application Scenarios

Building Structure Construction

Cast-in-place construction of walls, columns, beams, and slabs for residential, commercial complex, and public buildings

01

Bridge Engineering

Precast segmental beam formwork, full-span beam formwork, pier and bent cap formwork-4-8

02

Urban Rail Transit

Cast-in-place structures for subway stations, elevated stations, and depots-8

03

Municipal Infrastructure

Cast-in-place concrete works including pipe galleries, pumping stations, and wastewater treatment facilities

04

Representative Projects

Products have been successfully applied in major domestic and international projects including the Jakarta-Bandung High-Speed Railway (Indonesia), Padma Bridge (Bangladesh), and Hong Kong-Zhuhai-Macao Bridge

05

Why Choose Us

 

Selection Criteria Our Advantages
Manufacturing Strength Own production bases, 1,400+ employees, 20 years of factory operation experience
Technology and R&D Multiple industry-leading patents for prefabricated building formwork; R&D team continuously optimizes products
Quality Control ISO 9001 and CE certified; SGS/BV factory audited; 100% pre-shipment inspection-8
Customization Capability OEM/ODM supported; "1+N" one-stop service from design to delivery
Global Delivery Products exported to 90+ countries and regions; supports FOB/CIF/EXW trade terms
Technical Service Professional installation engineer team provides on-site training and regular follow-up visits
   

FAQ

 

faq
 

Q:1.Can your prefabricated building formwork be customized?

A:Yes. We support full customization of dimensions, materials, and structure based on project requirements, including OEM/ODM services.

Q:2.What is the minimum order quantity (MOQ)?

A:MOQ varies by product type and specification. Trial orders can be negotiated. Please contact our sales team for a quote.

Q:3.What is the typical lead time?

A:Standard products: 5–15 days; customized products: typically 30–45 days, depending on order quantity.

Q:4.What payment terms do you accept?

A:T/T (telegraphic transfer) and L/C (letter of credit) are accepted. Specific terms are negotiable based on order value and cooperation conditions.

Q:5.What is your product warranty?

A:All products undergo strict pre-shipment quality inspection. We offer a 1-year warranty and a professional after-sales technical support team.

Q:6.what is CNC machining process?

A:Computer Numberical Control (CNC) machining is a manufacturing process in which pre-programmed computer softeare dictates the movement of fact`ory tools and machinery. The process can be used to control a range of complex machinery, from girnders and lathes to mills and CNC routers.

 

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Request a Quote Today for Your Customized Prefabricated Building Formwork Solution!

 

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