Adjustable Steel Formwork

Adjustable Steel Formwork

Adjustable Steel Formwork is a versatile concrete shaping solution. Made of 3mm Q235 steel (tensile strength ≥375MPa), it’s rust-proof via hot-dip galvanizing, reusable 100+ times.​ With 500-2000mm adjustable width/height, it fits walls, columns, beams. Quick-lock joints cut assembly time by 40%, no custom cutting needed. Ideal for high-rises/bridges, ensuring concrete flatness ±2mm
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Description
Technical Parameters

Adjustable Steel Formwork - The Efficiency Benchmark for Multi-Scenario Concrete Shaping

Adjustable Steel Formwork. Integrating "modular adjustable design + heavy-duty steel technology", it adapts to 500-3000mm full-spec component construction, reusable for over 300 times, reducing comprehensive costs by 60% compared to traditional wooden formwork.

 

1. Core Advantages: Redefining Formwork Construction Standards

 

1.1 Full-Dimensional Adjustability, Adapting to 99% Construction Scenarios

Adopting "panel + keel" modular design, the width is adjustable from 300mm to 1600mm in 50mm increments, and the height extends from 1200mm to 3000mm. Through corner buckle combination, it easily forms walls, square columns, rectangular beams and other structures . Equipped with 15mm film-coated plywood lining, which can be quickly replaced according to concrete surface requirements, no need for custom formwork, suitable for residential, bridge, tunnel and other projects.

1.2 Heavy-Duty Durability, 60% Cost Reduction per Use

The main body is made of 3mm thick Q335 cold-rolled steel (yield strength ≥345MPa), with keels reinforced by ∠63×63 equal-angle steel, formed by CO₂ gas shielded full welding, capable of withstanding 60kN/㎡ fresh concrete pressure . The surface undergoes double treatment of hot-dip galvanizing + electrostatic spraying, passing 480-hour salt spray test without rust, remaining intact after 3 years of outdoor construction. Reusable for over 300 times, reducing per-use cost by 60% compared to wooden formwork (1-3 uses).

1.3 10-Minute Quick Assembly, 40% Construction Period Reduction

Innovative Ztie™90 quick-lock system: panel splicing only requires hammering the buckle to fix, no bolt fastening. A 2-person team can assemble 1㎡ formwork in 10 minutes, saving 40% working time compared to traditional bolt connection . Equipped with precise scale marks, adjustable size error ≤2mm, concrete flatness reaches ±2mm, no secondary plastering needed, further shortening the construction period.

1.4 Full-Cycle Support, Zero Supply Chain Risk

With a monthly production capacity of 2000 tons, it supports 3-7 days fast delivery, and custom models (special size/color) are completed within 10 days. Provides 1-year warranty, with 24-hour response for weld cracking, panel deformation and other issues. Packed with bundling + moisture-proof film, suitable for 20ft/40ft container transportation, direct delivery to global ports .

 

2. Core Technical Parameters

 

Parameter Category

Standard Configuration

Custom Range

Main Material

Q335 Cold-Rolled Steel

Optional Q235/Q335

Steel Thickness

3mm

2.5-4mm

Adjustable Size (W×H)

300-1600mm × 1200-3000mm

200-2000mm × 1000-4000mm

Adjustment Increment

50mm

10-100mm Adjustable

Surface Treatment

Hot-Dip Galvanizing + Electrostatic Spraying

Hot-Dip Galvanizing Only/Custom Spray Color

Rated Pressure

60kN/㎡

80-120kN/㎡

Reuse Times

≥300 Times

≥500 Times (Thickened Model)

Lining Panel

15mm Film-Coated Plywood

Plastic Film Board/Stainless Steel Plate

Assembly Efficiency

10㎡/Person·Hour

-

Warranty Period

1 Year

2 Years (Premium Model)

 

 

3. Product Structure Analysis

 

3.1 Load-Bearing Core: Angle Steel Keel Frame

Welded "well-shaped" keel with ∠63×63×5mm equal-angle steel, lateral spacing ≤300mm, additional reinforcing ribs every 600mm longitudinally. Ensures deformation ≤1mm/m when bearing concrete lateral pressure, suitable for high-grade concrete pouring.

3.2 Adjustable Core: Modular Splicing System

Standard lock holes preset on panel edges, realizing horizontal/vertical splicing via quick-lock buckles. Equipped with 90°/135° special connectors at corners, adjustable shape without cutting, suitable for special-shaped components .

3.3 Durability Core: Dual Anti-Corrosion Process

First hot-dip galvanizing (zinc layer thickness ≥80μm), then epoxy resin powder spraying, forming a double anti-corrosion layer, resistant to humid, saline-alkali and other harsh construction environments, extending outdoor service life.

 

4. Operation & Maintenance Guide

 

4.1 Quick Assembly Steps

 Select corresponding panels according to component size, splice horizontally via quick-lock buckles;

 Install longitudinal keels for reinforcement, fix with special connectors at corners;

 Check splicing gap (≤0.5mm), paste sealing strips to prevent grout leakage;

 Demould 24 hours after pouring, buckle can be disassembled by hammering.

4.2 Maintenance Tips

 Clean residual concrete with high-pressure water gun after demoulding, store after drying;

 Repair rust paint in time when coating damage is found to avoid rust spread;

 Place 10cm above the ground during long-term storage to avoid water immersion.

 

Choosing Shaanxi Flourish Industrial Co., ltd.'s Adjustable Steel Formwork means choosing the flexibility of "one formwork for multiple uses" and the economy of "repeated reuse". From residential walls to bridge piers, we accelerate every infrastructure project with precise design and reliable quality!

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