Products and Categories
Traditional plywood special-shaped formwork deforms easily and can only be used once with huge waste; steel special-shaped formwork is excessively heavy and leads to high labor costs for assembly and disassembly. To tackle these industry pain points, our special-shaped aluminium formwork adopts aerospace-grade 6061-T6 aluminium alloy and integrated bending & welding technology, featuring four core strengths: light weight, high load-bearing capacity, high precision and 80–120 times repeated turnover. It can be seamlessly assembled with our standard wall, beam, column, stair aluminium formwork as well as ring-lock / cuplock scaffolding. Our products have been applied in over 300 high-end residential, commercial public and tourism renovation projects worldwide. With superior customization precision, stable delivery lead time and full-cycle technical support, we outperform manufacturers that only produce single-type formwork, helping overseas general contractors, real estate developers and sub-contractors greatly shorten construction periods and cut long-term comprehensive costs.
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Curved Aluminium Formwork
For curved balconies, curved bay windows, circular columns, curved connecting corridors, swimming pool curved walls
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Slant Beam & Column Formwork
For duplex LOFT units, inclined structural beams & columns in lobbies, staggered floor beams and columns
03
Irregular Opening Aluminium Formwork
For special-shaped air-conditioning slabs, polygonal door & window openings, non-standard holes of equipment shafts
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Special Node Aluminium Formwork
For internal curved corners, irregular upturned edges on roofs, carved decorative structures for renovated heritage buildings, curved ramps of underground parking lots
Standard Custom Manufacturing Process
PROCESS 01
Pre-construction 3D BIM Deepening Design
PROCESS 02
Cutting of 6061-T6 Aluminium Alloy Base Material
PROCESS 03
Integrated CNC Forming Technology
PROCESS 04
Reinforcement by Full Penetration Welding
PROCESS 05
Anodized Anti-corrosion Surface Treatment
PROCESS 06
Full Factory Pre-assembly Inspection
Product Advantages
Eight Core Product Advantages
Integrated Forming, Plastering-Free Finish
Integrated curved panel design reduces splicing gaps effectively. After concrete pouring and stripping, the wall surface is smooth with uniform arc lines. No secondary polishing or plastering is required, greatly saving labor and coating costs while delivering premium and consistent building facade effects.
Lightweight AND High Load-Bearing Safety Performance
Weighing only 22–25kg per square meter, our aluminium formwork is far lighter than traditional steel formwork for easy manual handling without large hoisting equipment. Equipped with thickened reinforcing ribs, it resists high concrete lateral pressure and avoids formwork bulging, deformation and bursting risks during high-rise construction.
Full Compatibility with Standard Formwork AND Scaffolding
All special-shaped formwork components are fully universal with our standard aluminium formwork accessories, including pins, wedges, tie rods, K plates and internal corner profiles. It perfectly matches ring-lock and cuplock scaffolding systems, realizing a unified construction system and eliminating extra accessory procurement costs.
High Reusability & Excellent Long-Term Cost Performance
Made of high-stability 6061-T6 aluminium alloy, the formwork supports 80–120 repeated turnovers with proper maintenance. It greatly reduces construction waste compared with disposable plywood formwork. For multi-stage projects, the average construction cost is significantly lowered, and waste aluminium materials can be 100% recycled.
Full Customization for All Non-Standard Structures
Supporting full-size personalized customization, our special-shaped aluminium formwork adapts to any radian, slope and irregular structural size. It perfectly meets complex construction requirements for curved residential facades, commercial curved lobbies, heritage building decorative nodes and underground curved ramps.
Factory Pre-Assembly Shortens Construction Cycle
All special-shaped units are fully pre-assembled, calibrated and inspected for radian, hole positions and overall dimensions in the factory. On-site installation is fast and convenient with simple worker training, reducing single-floor construction time by 40% and accelerating project progress and capital turnover.
Superior Corrosion Resistance AND Easy Maintenance
Adopting professional sandblasting and anodized surface treatment, the formwork features moisture-proof, rust-proof and acid-alkali resistant performance. It adapts to various global construction environments, including coastal, high-temperature and rainy regions. Residues can be cleaned with water simply for long-term stable reuse.
One-Stop Integrated Factory Solution
As an integrated manufacturer of both scaffolding and full-series aluminium formwork, Shaanxi Flourish Industrial provides unified sourcing, unified quality warranty and synchronized delivery. Our professional overseas technical team offers full support including BIM drawing deepening, scheme optimization and on-site installation guidance.
Full-Scenario Application Range
High-End Residential & Villa Projects
Curved bay windows, curved viewing balconies, staggered exterior air-conditioning slabs, inclined beams & columns for duplex units, polygonal entrance door and window openings.
Commercial Complex & Public Infrastructure Projects
Curved facade walls of shopping malls, circular lobby columns, curved connecting corridor floor slabs, curved ramps of underground parking lots, irregular upturned edges of atriums, polygonal structural slabs of hospitals and schools.
Municipal & Industrial Engineering Projects
Curved wall panels for swimming pools, circular formwork for water storage tanks, irregular equipment shaft openings of industrial plants, special-shaped coping formwork for bridges.
Core Technical Parameters
| Parameter Item | Standard Technical Index |
| Panel Thickness | High-strength 6061-T6 Aluminium Alloy |
| Frame Height | 4mm; thickened to 4.5mm for high-load special-shaped panels |
| Weight per Square Meter | 65mm thickened reinforced profile |
| Radian Machining Tolerance | 22–25kg/㎡ |
| Reusable Turnover Times | ≤±0.1° |
| Surface Treatment | 80–120 times |
| Matching Support System | Sandblasting + Anodized Anti-corrosion Treatment |
| Custom Service | Universal ring-lock / cuplock scaffolding & standard aluminium props |
| Warranty Period | OEM / ODM customization for all sizes and shapes based on drawings |
One-Stop Supporting Supply Solutions
Shaanxi Flourish Industrial Co., Ltd.
As an integrated original manufacturer of scaffolding and aluminium formwork, clients purchasing Special-Shaped Aluminium Formwork can match full-series supporting products with one-stop bulk supply to reduce communication costs of multi-supplier procurement
Aluminium Formwork Accessories
Standard wall / beam / column / stair / floor aluminium formwork, K plates, internal corner formwork, standard door & window formwork, pins & wedges, tie rods
Scaffolding Supports
Ring-lock scaffolding, cuplock scaffolding, adjustable steel props, U-heads & base jacks, stair ladders, safety nets
Value-added Services
Free BIM deepening drawings, factory pre-assembly videos, overseas on-site installation technical guidance, overall formwork & scaffolding scheme design for projects
Frequently Asked Questions from Buyers
FAQ
How long is the production lead time for custom special-shaped aluminium formwork?
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For regular-scale projects, production and pre-assembly will be finished within 15–20 working days after drawing confirmation. For ultra-large complex curved projects, we can arrange production schedules in advance and deliver matching scaffolding together.
How to choose between special-shaped aluminium formwork and steel formwork?
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Aluminium formwork is preferred for high-rise buildings, projects with high labor cost and multi-cycle repeated development, thanks to its light weight, labor saving and reusable performance. Steel formwork is suitable for short-term single-story municipal projects. Both products can be customized in our factory.
Can you provide on-site installation guidance for overseas construction sites?
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Full online video technical guidance is available all the time. For large overseas projects, we can send professional engineers to site for assembly training.
Can damaged special-shaped formwork be repaired for reuse?
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Slight deformation and local weld damage can be repaired by straightening and rewelding to cut project loss. Discarded aluminium formwork can be recycled at a discount.
One-stop Aluminium Formwork Factory in China
As an integrated source manufacturer covering aluminium extrusion, aluminium formwork processing and global export, we can customize exclusive layout schemes and accurate quotations for Balcony Air-Condition Slab Aluminium Formwork according to your residential building drawings. Whether for domestic large-scale continuous high-rise residential projects or full-set bulk aluminium formwork procurement by international general contractors, we support integrated supply of air-condition slab formwork matched with full tower early-stripping aluminium formwork systems. Please send your project drawings to obtain professional technical solutions and customized preferential quotations.
