Steel Waler System| Single Waler Formwork For Steel And Aluminium Concrete Formwork Systems

Steel Waler System| Single Waler Formwork For Steel And Aluminium Concrete Formwork Systems

1.Material: High-strength Q355 channel steel and thickened steel plate.
2.Technology: Laser cutting, bending, integrated welding, hot-dip galvanized anti-corrosion treatment.
3.Features: High bending resistance, uniform stress distribution, effectively resist concrete lateral pressure without deformation.
4.Application: Reinforcing back frame matching steel formwork and aluminum formwork systems.
5.Advantages: Flexible assembly, strong overall rigidity, easy disassembly and reusable for many times.
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Description
Technical Parameters

1. Product Overview and Core Competitive Advantages

What Is Steel Waler System?

A steel waler (also named steel horizontal waling) serves as the core lateral load-bearing reinforcement part of concrete formwork systems. Cooperated with tie rods and clamps, it is installed on the outer side of formwork panels to offset lateral pressure generated by poured concrete, keep wall panels flat and ensure smooth concrete wall finishing.

Our product line covers two mainstream types: conventional double-row steel waler and lightweight single waler formwork. Specially designed for one-sided wall construction and narrow confined working spaces, single waler formwork features simplified structure and lighter weight, improving assembly and disassembly efficiency by 40%. It requires no bilateral tensioning and works perfectly with both steel formwork systems and aluminium formwork, becoming the preferred reinforcement system for basements, foundation pits, subway linings and retaining walls.

Core Competitive Advantages

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High Load and Durable Anti-corrosion Structure

  1. Q355B high-strength steel, outstanding load capacity
  2. Integral bending design, anti-deformation under pressure
  3. Dual anti-rust finish, long service lifespan

Universal Modular Design For Dual Formwork Systems

  1. steel formwork systems
  2. aluminium formwork

Quick assembly effectively reduces construction labor expenditure. 

Professional Single Waler For Narrow One-sided Construction

  1. Lightweight structure vs bulky double-row walers
  2. Self-supporting without two-side tensioning
  3. Perfect for tunnels, pipe galleries & retaining walls

One-stop Supply and Customized Export Service

  1. Complete matching accessories for one-stop purchasing
  2. Custom dimensions compliant with worldwide construction standards
  3. ISO and CE certified with full customs clearance documents

 

 

Item Standard Steel Waler (Double Row General Type) Single Waler Formwork (One-sided Wall Exclusive)
Material Q355B High Strength Carbon Steel Q355B High Strength Carbon Steel
Optional Wall Thickness 2.75mm / 3.0mm / 3.5mm 2.5mm / 2.75mm
Standard Section Size 8040mm, 10050mm 70*35mm Lightweight Section
Available Length 1m ~ 6m Customizable 1.2m ~ 5m Customizable
Surface Treatment Anti-rust Primer / Industrial Blue Paint / Hot-dip Galvanized Epoxy Anti-rust Coating
Compatible Systems Steel formwork systems, aluminium formwork Mainly for single-sided wall, fits both two systems
Reusable Turnover Times ≥ 200 times ≥ 180 times
Max Bearing Load 120kN/m 85kN/m
Executive Standard GB/T 700, International Construction Steel Standard GB/T 700

3. Wide Application Scenarios

 

 
Application Scenarios
 
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High-rise Residential Buildings 
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Commercial Building
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Subway tunnel
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Overseas Building Material Rental 
1. High-rise Residential Buildings (Aluminium Formwork Priority)

Matched with complete aluminium formwork, our steel waler evenly distributes concrete lateral pressure when casting shear walls, beams and floor slabs. The formed walls are smooth enough without secondary plastering, which is the mainstream collocation choice for standardized residential projects worldwide.

2. Commercial Buildings & Factories (Steel Formwork Application)

For large-span columns and walls of workshops and comprehensive commercial buildings, our steel waler equipped with steel formwork systems delivers sufficient bearing capacity to meet tight construction schedules for large public projects.

3. Municipal Infrastructure Projects (Core Scenario For Single Waler Formwork)

Subway tunnels, underground comprehensive pipe corridors, river retaining walls and foundation pit supporting projects always have narrow construction space without bilateral tension conditions. In these cases, single waler formwork is the most economical and reliable reinforcement solution.

4. Overseas Building Material Rental & Wholesale Business

With excellent reusability and low comprehensive rental cost, our steel waler is widely stocked by building material wholesalers and rental companies across Southeast Asia and the Middle East.

4.Steel Formwork Systems VS Aluminium Formwork Comparison Guide

 

Item Steel Formwork Systems Aluminium Formwork
Overall Weight Relatively heavy, needs small lifting tools Lightweight, manual carrying available
Initial Procurement Cost Low, ideal for short-term & small projects Higher upfront investment
Service Life 150-220 turnover times 250-300 turnover times
Suitable Projects Bridges, factories, retaining walls, temporary construction Mass-built residential high-rises
Matching With Steel Waler High cost performance Compatible with steel or aluminium walers
Long-term Comprehensive Cost Cost-effective for short-cycle projects Better choice for repeated mass projects

 

5.Our Factory Strength & Quality Assurance

 

  • Complete production equipment including CNC bending machines, automatic welding assembly lines and large shot blasting machines. 8 strict inspection procedures are arranged from raw material incoming inspection to finished product delivery; each batch will be sampled for hardness, load capacity and dimensional tolerance tests.
  • Authorized certifications: ISO 9001 Quality Management System & EU CE Certification. We provide material certificates, packing lists and commercial invoices for customs clearance.
  • We have completed hundreds of construction projects covering Europe, the Middle East and Southeast Asia, with rich experience in one-stop supporting supply for large overseas formwork projects.
  • Professional after-sales service: Free formwork layout drawings, online installation technical guidance are provided; our engineers can be dispatched overseas for on-site technical communication for bulk orders.

 

6.Frequently Asked Questions

 

Frequently Asked Questions
 
 

How many times can steel walers be reused?

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Standard painted steel walers can be reused over 200 times under normal site conditions; hot-dip galvanized ones feature stronger corrosion resistance and can reach more than 260 turnover times.

Can single waler formwork be used for conventional double-sided wall pouring?

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It is specially developed for confined one-sided construction scenarios. It can also be applied to ordinary double-sided walls, but its bearing capacity is slightly lower than standard double-row steel walers.

Can you supply the whole set including steel formwork systems and aluminium formwork together with walers?

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Yes. We can provide one-stop supply of complete steel formwork systems, aluminium formwork, steel waler and all supporting scaffolding & formwork hardware accessories, combined shipment helps you save total procurement expenses.

 

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One-stop Formwork Factory in China

If you are sourcing durable steel waler, planning concrete formwork reinforcement schemes, or comparing the advantages of steel formwork systems and aluminium formwork for your upcoming projects, please feel free to contact us. Tell us your project scale, construction area and dimensional demands, and our team will prepare customized layout plans, accurate wholesale quotations and technical drawings for you promptly. Let us cooperate to make your global construction projects safer, more efficient and cost-saving.

 

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